Image of Cardboard boxes with pink branding text and 'Printed in Australia' badge on a white background
Image of Cardboard box with pink text on a pink background, featuring a 'Printed in Australia' label.
Image of Cardboard coffee boxes with a colorful pattern on a pink background
Image of Brown cardboard box with 'Aura Goods' branding on a wooden surface with plants in the background.
Image of Pattern of 'Gata y Flores' branded brown boxes on a white background
Image of Size chart for custom mailing boxes with dimensions listed.

HOW TO ORDER

1 Choose Quantity
Select your quantity from the drop down menu.
2 Upload File
Upload your logo or artwork. Acceptable file types are AI, EPS, PDF, JPG, PNG
3 Complete Purchase
Add to cart and complete checkout.
4 Review Proof
Review & approve the digital proof that will be sent to your email within 2 days of purchase. Remember to check your spam folder!
5 Delivery

Your product will be printed and shipped within 10 business days of proof approval. Contact us any time to request an update!

Custom Printed Brown Mailing Box

SKU: NE000805 ISBN:
$4.13 Inc. GST
Size
1 or 2 Sided
E-Flute or B-Flute

Your size not available? Request a quote for custom sizing!

Download Template
 

Description

Full colour custom printed mailing boxes are the perfect way to elevate your packaging. Create seamless high quality designs printed in Australia on recyclable brown cardboard with CMKY+white inks that reflect your brand without compromising on protection. Custom packaging boxes are known to create a memorable unboxing experience for premium products, brands, and gifts.

 

Our efficient manufacturing process means custom cardboard boxes bulk quantities are available on-demand and on-time with an average 5-7  business days production lead time from final proof approval. These custom printed shipping boxes are ideal for PR boxes, subscription services, retail products, promotional items, and any business looking to elevate their packaging game.

 

These branded ecommerce packaging boxes are available in both E-flute (ideal for smaller boxes) and B-flute (ideal for larger boxes) to provide you the ideal combination of colours and protection for your products.

 

Perfect for Australian and New Zealand businesses seeking branded packaging boxes wholesale solutions that combine cost-effectiveness with premium presentation, our self-locking mailing boxes provide the professional edge your brand deserves.

 

Don't see your size available? Fill out the request quote form with your required dimensions and our helpful team will help you with custom sizes.

Disclaimer:
Our digital cutting process involves unpacking and trimming the paper, which may result in light paper dust or small traces of UV ink residue. This is a normal part of digital printing and cutting, particularly with solid-colored UV prints. The dust or residue you may notice is composed of fine paper and ink particles from the cutting process and can be gently wiped off with a dry cloth.
 
Minor variations along the cut edges are also typical of digitally cut materials and do not affect the overall quality or performance of the product.

Internal Dimensions (LxWxH)

  • 17 x 12.5 x 6.5cm
  • 22.5 x 16 x 8.5cm
  • 23 x 16 x 5cm
  • 26 x 20.5 x 10.5cm
  • 29 x 17.5 x 6cm
  • 29.5 x 28 x 10.5cm
  • 30 x 21 x 7cm
  • 31.5 x 23 x 10cm
  • 34.5 x 24.5 x 12.5cm
  • 36 x 26 x 10cm
  • 36 x 31 x 10cm

(Internal measurements)

Don't see your size available? Fill out the request quote form with your required dimensions and our helpful team will help you with custom sizes.

 

Material: Rigid, recyclable brown cardboard with dual-corrugated options for protection

Printing: Digital CMYK + white ink, enabling crisp artwork and colour reproduction

Printing Options: Single or double-sided, spot UV, retail-ready finishes

Assembly: Delivered flat-packed for efficiency, quick and easy to fold, no extra tape or staples 

Closure: Secure self-locking design means your parcels arrive intact

Certifications: Boxes surpass Australian packaging standards for strength, suitable for Mailing Boxes, Cardboard Boxes, and shipping cartons

 

Every element, from the cellulose-based structure to the locking mechanism, transforms these cardboard mailing boxes into assets that work as hard as your organisation does.

Features

Let’s break down why NEON’s custom mailer boxes represent the smart choice:

Unmatched Customisation: Full control over dimension, print, and finish ensures your mailing boxes fit your exact needs.

Superior Print Quality: Whether you need custom printed boxes for PR kits or basic shipping mailing boxes, you’ll enjoy clarity and vibrancy that stands out.

Protection That Builds Trust: Corrugated mailboxes with E-flute or B-flute absorb shocks so contents arrive undamaged.

Eco Credentials: Show off your commitment with packaging supplies that are 100% recyclable.

Effortless Assembly: Time-saving design supports efficient fulfilment and a seamless packing process.

 

Real-World Applications & Use Cases 

Ecommerce Subscription Growth Story

A thriving beauty subscription company swapped generic packaging for NEON’s custom boxes. In just one quarter, their branded mailing boxes sparked a 22% increase in subscriber social shares, the unboxing moment became part of the product’s perceived value. Customers referenced the sturdy cardboard boxes in glowing reviews, calling out both “premium feel” and eco-friendly values.

Retail Launch that Stole the Show

A specialty tea retailer used our custom printed boxes for a new product launch. Not only did the retail displays pop in-store, but the consistent packaging solution across shipping and shelf boosted cross-channel recognition. The result? A 31% surge in online repeat orders, as customers connected the memorable unboxing to elevated product quality.

PR Campaigns that Trend

A skincare brand chose NEON’s primary and secondary packaging for influencer outreach. Thanks to our top-tier print quality and reliable, recyclable cardboard boxes, their PR experience got a 40% lift in follow-up media mentions, all tied to the distinctive presentation and the brand’s environmental messaging showcased on the packaging.

Shipping Mailing Boxes That Travel Well

A bespoke electronics provider required robust protection for sensitive products. NEON’s B-flute shipping mailing boxes delivered damage rates below 1% across 5, 000 units, a meaningful difference to both bottom line and unboxing peace of mind.

 

Artwork Requirements

  • Accepted formats: AI, EPS, PDF, PNG
    • Vector files are preferred for best print quality
    • Non-scalable image files (such as PNG and JPEG) may produce a pixelated result
  • Ensure artwork is in CMYK colour space
    • Minor colour variation when converting from RGB or Pantone to CMYK is normal
    • CMY inks will appear darker on brown cardboard. Colour variation is to be expected.
    • White ink is available.
  • Ensure artwork files are high resolution.
  • Ensure all fonts are embedded or outlined.
  • Ensure bleed is present for edge-to-edge designs.

NOTE: Special effects (such as gradient or glow effects) may not print accurately to the digital design.

If you have any questions about your artwork file, please contact us at info@neonpackaging.com.au, or give us a call on 1300 531 930.

FAQ

What makes NEON mailer boxes different from standard cardboard boxes? 

NEON mailer boxes offer superior print customisation, stronger corrugated construction, and eco-friendly materials, transforming your shipping boxes into brand experiences that customers remember.

Can I get custom printed boxes in small quantities for a limited product run?  

Yes! Start from only 25 units and scale as needed. Bulk pricing means larger orders offer greater savings, all while maintaining premium quality.

How do I know which size or flute to choose for my product?  

Our range covers small mailers to large shipping cartons in both E-flute (for lightweight needs) and B-flute (for heavier, protective requirements). Expert advice is available, contact NEON for tailored recommendations.

Are your mailing boxes recyclable and environmentally friendly?  

Absolutely! NEON's mailing boxes are made from fully recyclable brown cardboard, supporting sustainable packaging practices without compromising performance or aesthetics.

How quickly will my order be ready and shipped?  

Once your design is approved, standard lead time is 5-7 business days. Most orders are shipped within 10 working days, with free metro delivery on qualifying orders.

Can I print both inside and outside of my custom mailer boxes?  

Yes! Our custom printed boxes offer single or double-sided print options, letting you surprise customers with every unboxing layer. This maximises your brand impact using our advanced digital print technology.

 

HOW TO ORDER

1 Choose Quantity
Select your quantity from the drop down menu.
2 Upload File
Upload your logo or artwork. Acceptable file types are AI, EPS, PDF, JPG, PNG
3 Complete Purchase
Add to cart and complete checkout.
4 Review Proof
Review & approve the digital proof that will be sent to your email within 2 days of purchase. Remember to check your spam folder!
5 Delivery

Your product will be printed and shipped within 10 business days of proof approval. Contact us any time to request an update!
Why Blend In When You Can Stand Out?

Imagine your brand’s next shipment, does it arrive in another bland box, or does it create a moment your customer can’t help but share? In the world of ecommerce and retail, unremarkable packaging doesn’t just fade into the background, it actively undermines your brand’s potential. Dull shipping boxes are easily overlooked and quickly discarded, missing every opportunity to ignite excitement, spark recognition, or cultivate loyalty.

Each forgettable shipping box is a missed chance to make your mark. When a customer opens a generic shipping carton, there’s little anticipation and zero delight. While your competitors win hearts with thoughtful, memorable mailer boxes, your brand risks becoming a fleeting afterthought, just another cardboard box in the post.

NEON’s Custom Mailer Boxes completely change this narrative. Engineered as the perfect packaging solution for standout brands, these printed mailing boxes offer more than just tough, recyclable cardboard, they turn every unboxing into an emotional, share-worthy experience. From vibrant CMYK + white ink printing to options for single or double-sided artwork, your branding is presented in full, living colour. These mailers deliver on all fronts: they reinforce every aspect of your brand’s ethos while protecting your products, building credibility before your customer even sees what’s inside. Elevate your packaging, and watch simple transactions transform into lasting relationships.

Custom Mailer Box Options, Made for Your Brand’s Needs

Premium Custom Mailer Boxes: Feature-Driven Brilliance

Set your brand apart with NEON’s premium Custom Mailer Boxes, designed to bridge the gap between first impressions and repeat business. Each box is manufactured from robust, responsibly sourced recyclable cardboard, making it ideal for eco-aware businesses looking to align with sustainable practices. With our custom printed boxes, the full surface becomes your marketing canvas, add logos, vivid artwork, or bold messaging, and let your story unfold from doorstep to desktop.

Feature: Precision CMYK + white ink printing on recyclable cardboard  

Advantage: Striking, clear graphics that pop against the natural brown, double as a reminder of your sustainability commitment  

Benefit: Customers feel your attention to detail and environmental responsibility with every shipment, making your brand more memorable and shareable.

Sizing to Suit Every Shipping Challenge

Whether you require small postal boxes for jewellery or larger shipping boxes for subscription kits, NEON offers an extensive range of sizes:

- 17 x 12.5 x 6.5 cm  

- 22.5 x 16 x 8.5 cm  

- 23 x 16 x 5 cm  

- 26 x 20.5 x 10.5 cm  

- 29 x 17.5 x 6 cm  

- 29.5 x 28 x 10.5 cm  

- 30 x 21 x 7 cm  

- 31.5 x 23 x 10 cm  

- 34.5 x 24.5 x 12.5 cm  

- 36 x 26 x 10 cm  

- 36 x 31 x 6 cm  

By customising your box selection, you reduce transit damages and create a perfectly tailored fit, just another way your packaging reinforces quality before your customer ever opens the box.

Engineered Fluting For Every Application

Choose between E-flute (1.5mm) and B-flute (3mm) corrugated mailboxes based on your product’s weight and shipping needs:

E-flute: Lightweight yet strong, perfect for delicate, lighter items, maximising space and minimising postal costs.

B-flute: Extra-thick for additional cushioning and strength, ideal for heavier or fragile products.

Both options guarantee that your products are protected by industry-leading cardboard mailing boxes without sacrificing aesthetics or print clarity.

Fast Production, No Delays, Just Results

With NEON’s average lead time of 5-7 business days, you’ll never be left waiting. Your packaging supplies arrive promptly, and our streamlined process means that even bulk orders are handled with the same care and urgency as boutique runs. Need a repeat? Your artwork is stored for effortless reordering, a true business advantage.

The Business Case: Your ROI, Delivered (ROI & Value Proposition)

Every dollar spent on custom mailer boxes is an investment in your brand’s perception, retention, and advocacy. At only $4.13 (Inc. GST) for a one-sided printed E-flute box in our smallest size, these packaging supplies work as mobile billboards, every delivery extends your reach. Consider brand impression metrics: research shows that packaging influences purchase repeat rates by up to 27%. For example, a fashion startup using NEON’s mailing boxes saw customers reusing boxes for months, translating into free, daily exposure.

Calculate the lifetime value: If your average customer places two additional orders after a “wow” unboxing, your cost per acquisition drops significantly. Subscription services report increased social sharing, helping to drive word-of-mouth growth. NEON’s custom boxes don’t just look smart, they deliver real ROI you can measure.

Certifications & Sustainability: Packaging You Can Proudly Share

In today’s market, “eco-friendly packaging” isn’t just a checkbox, it’s a promise to your customers. Every NEON mailer is crafted from recyclable brown cardboard, supporting a circular economy approach. Our packaging supplies align with global sustainability expectations so you can reassure your stakeholders with confidence.

Primary and Secondary Packaging: Whether you’re using them for direct shipments or as outer postal boxes protecting retail displays, every box upholds both safety and style. NEON’s cardboard boxes champion both product preservation and the power of first impressions.

How to Order, Quick, Clear, Carefree

Place your order for NEON custom mailer boxes using flexible options: Visa, Mastercard, American Express, PayPal, or ZipPay. Bulk discounts are available for large volume orders. Production typically takes 5-7 business days after artwork approval, with most mailers shipped in under 10 business days. Free delivery is available on Sydney Metro orders over $100 and Canberra Metro orders over $200, or collect from our Campbelltown warehouse, Monday–Friday, 9:00am–4:30pm.

For help or artwork enquiries, call 1300 531 930 or email info@neonpackaging.com.au.

Complementary Products, Complete Your Packaging Solution

Achieve truly cohesive branding by pairing your custom printed mailer boxes with NEON packaging supplies like eco-friendly kraft tape, cushioning Diamond Protect Hex Wrap, and compostable mailers. Each product delivers added security while reinforcing your sustainability story: simply search for “NEON eco tapes” or “compostable mailers” on our site to build a packaging solution that matches your business’s green ambitions.

Conclusion, From Transactional To Transformational Packaging

Your packaging isn’t just a means to an end, it’s a crucial brand touchpoint. With NEON custom mailer boxes, you’re not sending cardboard boxes, you’re sending emotion, anticipation, and repeat business. Elevate the unboxing moment and let every delivery win hearts, spark social shares, and keep your brand top of mind. When quality, sustainability, and memorable experience matter, choose the mailer box Australia’s brands trust.